Mixing Performance Analysis of Cohesive Granular Particles in a Planetary Concrete Mixer Containing Two Different Mixing Units via DEM
Abstract
In this paper, the mixing behavior of two different types of planetary concrete mixers is analyzed and evaluated in terms of homogeneity and granular particle velocity flow regimes. For this, the Hertz-Mindlin contact law, constant directional torque, and Simplified Johnson-Kendall-Roberts (SJKR) models are utilized via the Discrete Element Method (DEM). The Lacey mixing index was employed to calculate the mixing degree of granular particles to assess the mixing performance of planetary concrete mixers. Comparing the mixing degree, we have achieved a 45,5% improvement in the mixing period of high-quality homogeneous mixture in the model B mixer.
References
- 1.X. Jin, S. Wang, and Y. Shen, “Effects of operating conditions and particle properties on mixing performance in an industrial-scale U-shape ribbon mixer,” Powder Technology, vol. 411, pp. 117933–117933, Oct. 2022, doi: https://doi.org/10.1016/j.powtec.2022.117933DOI
- 2.A. Sarkar and C. R. Wassgren, “Simulation of a continuous granular mixer: Effect of operating conditions on flow and mixing,” Chemical Engineering Science, vol. 64, no. 11, pp. 2672–2682, Jun. 2009, doi: https://doi.org/10.1016/j.ces.2009.02.011DOI
- 3.B. Jadidi, M. Ebrahimi, F. Ein-Mozaffari, and A. Lohi, “Mixing performance analysis of non-cohesive particles in a double paddle blender using DEM and experiments,” Powder Technology, vol. 397, p. 117122, Jan. 2022, doi: https://doi.org/10.1016/j.powtec.2022.117122DOI
- 4.M. C. Valigi, S. Logozzo, L. Landi, C. Braccesi, and L. Galletti, “Twin-Shaft Mixers’ Mechanical Behavior Numerical Simulations of the Mix and Phases,” Machines, vol. 7, no. 2, pp. 39–39, Jun. 2019, doi: https://doi.org/10.3390/machines7020039DOI
- 5.P. E. Arratia, N. Duong, F. J. Muzzio, P. Godbole, and S. Reynolds, “A study of the mixing and segregation mechanisms in the Bohle Tote blender via DEM simulations,” Powder Technology, vol. 164, no. 1, pp. 50–57, May 2006, doi: https://doi.org/10.1016/j.powtec.2006.01.018DOI
- 6.Y. Sato, H. Nakamura, and S. Watano, “Numerical analysis of agitation torque and particle motion in a high shear mixer,” Powder Technology, vol. 186, no. 2, pp. 130–136, Aug. 2008, doi: https://doi.org/10.1016/j.powtec.2007.11.028DOI
- 7.M. C. Valigi, S. Logozzo, and M. Rinchi, “Wear resistance of blades in planetary concrete mixers. Design of a new improved blade shape and 2D validation,” Tribology International, vol. 96, pp. 191–201, Apr. 2016, doi: https://doi.org/10.1016/j.triboint.2015.12.020DOI
- 8.P. Lacey, “The mixing of solid particles,” Chemical Engineering Research and Design, vol. 75, pp. S49–S55, Dec. 1997, doi: https://doi.org/10.1016/s0263-8762(97)80004-4DOI
- 9.LIGGGHTS, LAMMPS Improved for General Granular and Granular Heat Transfer Simulations Retrieved from http://www.cfdem.comLink
- 10.LAMMPS, LAMMPS User Manual, Sandia National Laboratories, USA. (Retrieved from http://lammps.sandia.gov/doc/Manual.html).Link
- 11.P. A. Cundall and O. D. L. Strack, “A discrete numerical model for granular assemblies,” Géotechnique, vol. 29, no. 1, pp. 47–65, Mar. 1979, doi: https://doi.org/10.1680/geot.1979.29.1.47DOI
- 12.J. Salamat and B. Genç, “Numerical Simulation of Granular Flow in Concrete Batching Plant via Discrete Element Method,” The European Journal of Research and Development, vol. 3, no. 2, pp. 11–28, May 2023, doi: https://doi.org/10.56038/ejrnd.v3i2.219DOI
- 13.D. K. Chibwe, G. M. Evans, E. Doroodchi, B. J. Monaghan, D. Pinson, and S. Chew, “Particle near-neighbour separation index for quantification of segregation of granular material,” Powder Technology, vol. 360, pp. 481–492, Jan. 2020, doi: https://doi.org/10.1016/j.powtec.2019.10.079DOI
- 14.M. Poux, P. Fayolle, J. Bertrand, D. Bridoux, and J. Bousquet, “Powder mixing: Some practical rules applied to agitated systems,” Powder Technology, vol. 68, no. 3, pp. 213–234, Dec. 1991, doi: https://doi.org/10.1016/0032-5910(91)80047-MDOI
Salamat, J., Genç, B. (2023). Mixing Performance Analysis of Cohesive Granular Particles in a Planetary Concrete Mixer Containing Two Different Mixing Units via DEM. *Orclever Proceedings of Research and Development*, 3(1), 311-320. https://doi.org/10.56038/oprd.v3i1.291
Bibliographic Info
More from Orclever Proceedings of Research and Development
Single-Bath Dyeing of Blends of Cotton Fibers with New Generation Polyacrylonitrile Fibers with Reactive Dye in Line with the Target of Sustainable Production
Yıldıray Fatih Dilsiz, Seda Keskin, Rıza Atav
2025 · Vol 7 · Issue 1
The Green Step Upper: A Novel Sustainable Bonding Method Replacing Solvent-Based Adhesives in Footwear Upper Assembly
Baris Bekiroglu, Mustafa Yener
2025 · Vol 7 · Issue 1
Innovative Technological Strategies to Enhance Bioavailability in Germinated Grains
Ebru Bozkurt Abdik
2025 · Vol 7 · Issue 1
Graph-Based Customer Segmentation with GraphSAGE on a Customer–Vehicle Bipartite Network
Abdullah Sezdi, Metin Bilgin
2025 · Vol 7 · Issue 1
Natural Language Processing-Based Layered Reconciliation System for Financial Transaction Analysis
Dilara Hazırlar, Özlem Avcı, Mesut Tekir
2025 · Vol 7 · Issue 1
An Integrated Deep Learning Framework for Automated Quality Control and Process Optimization in Slasher Indigo Dyeing
Mohammad Muttaqi, Gizem Daskaya, Kerem Cakir
2025 · Vol 7 · Issue 1